The lean training simulation your clients will remember.
Used by consultants in 28+ countries. Reusable across every engagement. Ready in minutes.
"I've used the Lean Zone Production Methodologies Airplane simulation more than 200 times over the last 18 years to help clients understand the principles and methods of Lean Management — and I can't say enough about the effectiveness and impact it has had on them at all levels of the organization!"— Mike Osterling, President, Osterling Consulting, Inc.
Why consultants choose Lean Zone
One kit investment serves your entire client portfolio. No per-use fees, no consumable parts, no recurring costs. The kit pays for itself after a single client session.
20-page facilitator manual, step-by-step checklist, workstation instructions for all four rounds, laminated performance tracking sheets, and a PowerPoint teaching aid. Everything you need to run a polished session.
The entire kit fits in one box. Bring it to any client site, conference, or training venue. No bulky equipment, no technology dependencies, no setup headaches.
From production floor technicians to CEOs, board members, and company owners — the simulation engages every audience. One of our consultant customers has had 100% positive feedback across 20+ years of facilitation.
Cellular manufacturing, one-piece flow, pull systems, work balancing, lead time reduction, inventory management, and cross-training — all in a single session. No multi-day workshop required.
Participants don't just learn concepts — they experience them. The engagement and enthusiasm this creates positions you as the facilitator who brought the breakthrough moment. Clients remember that.
"I learned a few years ago how effective and how much fun the participants had with this exercise. I have recommended this product at international professional conferences."— Bill Cardin, President, Cardin Quality Training Associates, Inc.
Trusted by consultants worldwide
Lean Zone kits have been sold to consultants and organizations in 28+ countries, with 48+ Fortune 500 companies among the customer base. When you bring Lean Zone to a client, you're bringing a tool with a track record that speaks for itself.
Choose the right kit for your practice
Production Methodologies
$765
Best for introducing lean to any audience. Airplane factory simulation teaches cellular manufacturing, one-piece flow, and pull systems. 6-8 participants, 1-1.5 hours.
View KitLean Office
$945
Best for clients with administrative and paperwork-heavy processes. Quotation process simulation. 7 participants, 3 hours.
View KitSub-Assembly
$995
Best for clients with complex multi-station manufacturing. Helicopter factory simulation with synchronized scheduling. 7 participants, 2.5-3 hours.
View KitReady to add Lean Zone to your practice?
Most consultants start with the Production Methodologies kit — it's the most versatile and works with any audience. Questions about which kit fits your client base? Call us at 817-509-0680 or get in touch.
Order the Production Methodologies Kitor download the free Buyer's Guide to compare all three kits