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Lean Zone® Production Methodologies, a cellular manufacturing simulation, has been sold to over 28 countries and is widely used as a vital training tool by Fortune 500 companies and other organizations large and small.
Gurantee
Lean Zone® Production Methodologies helps break down employees' natural resistance to change. It is a practical and entertaining way to introduce new concepts, open, constructive dialogue, and demonstrate the positive aspects of well-planned, directed change. Employees involved in the simulation see why lean Production Methodologies is necessary. It helps to remove their fears regarding change and encourages them to identify non-value-added activities. Using a fictional aircraft factory, Lean Zone® Production Methodologies also specifically teaches advanced manufacturing practices, including:
Six participants operate simulated workstations in their imaginary aircraft plant along the assembly line. The four-phase simulation begins with participants producing airplanes using a traditional plant layout. In phases two and three, they redesign their work area into a cellular layout and learn to utilize a one-piece workflow with a pull system. In the final phase, they experience the concepts of a flexible workforce and load leveling. Each simulation phase incorporates supplier problems, labor skills, deadlines, quality control, and other real-life situations. Each phase lasts six minutes and includes time for comments and discussion.
Many organizations spend hundreds of dollars per person on lengthy seminars for employees to learn what Lean Zone® Production Methodologies can teach in as little as one hour - all for only $765. We ship internationally!
Overview: Most products can be made in one continuous flow. In many factories, the different operations that produce the product are spread throughout the factory, and products are moved from one area to the next as they are assembled. Production Methodologies demonstrates how to design a work cell containing all equipment and personnel required to complete the part in one continuous flow. Once the cell is designed, one-piece flow and work balancing are introduced to increase throughput and reduce work-in-progress.
Main teaching points: Cellular Layout, One Piece Flow with a Pull System, Work Balancing (Flexible Work Force), Lead Time Reduction, and Rapid Throughput
Other lean concepts: Traditional Plant Layout versus Cellular Layout, Inventory Risks, Point of Use Storage, and Independent Cross Training
6 to 8 participants per kit
1-1.5hrs duration
Data sheet