Train your team in lean manufacturing — in under 2 hours, for under $100 per person.
Trusted by 48+ Fortune 500 companies. No external facilitator required.
"I held my first demo last week with all upper management as well as the workers. It went great and I received full buy in from everyone. It's such a great product and delivers the perfect message."— Hart Pauls, Assistant General Manager, Westeck Windows & Doors
The ROI case is simple
Compare that to $200-$500 per person for a lean seminar, or $2,000-$5,000+ for a consultant day-rate.
What your team will learn
The simulation walks participants through four progressively complex phases of an airplane factory. They start with traditional batch manufacturing, then redesign their work area into a lean cell with one-piece flow, pull systems, and balanced workloads. Along the way, they experience supplier problems, quality issues, and demand changes — just like in real operations.
Why grouping equipment and people by process flow reduces waste and lead time
How producing one unit at a time to customer demand eliminates WIP buildup
How to adjust staffing and task assignments based on changing demand
Why shorter lead times improve customer responsiveness and reduce inventory risk
No external facilitator needed
Every kit comes with a complete facilitator manual, a step-by-step checklist, workstation instructions for all four rounds, and a PowerPoint teaching aid. Any manager, trainer, or team lead can run a successful session after about 20 minutes of preparation. You don't need to be a lean expert — the simulation teaches the concepts for you.
Need to justify this to leadership?
We've put together a free Buyer's Guide that includes an ROI calculation worksheet you can customize with your numbers, plus a comparison of training approaches you can attach to an internal business case.
Download the Free Buyer's Guide"I have been implementing Lean Manufacturing for over 20 years and this game is always the first thing I do when entering a new manufacturing environment. I have used this game with all levels of the companies, from production floor technicians to CEO's, Board of Directors and owners."— Anthony DeMarco, President, Price Systems LLC
What's in the kit
- 1,065 plastic interlocking blocks for the airplane assembly simulation
- 4 cardboard parts containers
- 20-page facilitator manual with complete session instructions
- Facilitator checklist for quick reference during the session
- 2-sided workstation instructions for all four rounds
- 2 laminated performance tracking sheets
- 6 workstation desk cards
- Feeler gauge and markers
- PowerPoint teaching aid
Ready to train your team?
The Production Methodologies kit is $765 and ships internationally. Everything you need for your first session is in the box.
Order the Kit — $765Questions? Call 817-509-0680 or contact us