Lean Zone® Products

This simulation takes a look at the difficulties of complex products that are unable to be produced in just one area of a factory. Many times, there is miscommunication between separate workstations and final assembly; leading to incorrect or defective parts causing an increase in scrap and WIP (Work in Progress). The Lean Zone Sub-Assembly will help your team understand how important synchronized scheduling, cellular design, and visual controls can really be in any work place. The simulation...

Lean Zone® Production Methodologies, a cellular manufacturing simulation, has been sold to over 28 countries, and is widely used by Fortune 500 companies and other large organizations, including Bell Helicopter, Price Waterhouse Coopers, Lockheed-Martin, Black & Decker, and Eastman-Kodak as a vital training tool. Lean Zone® Production Methodologies helps break down employees' natural resistance to change, making it a practical and entertaining way to introduce new concepts, open constructive...

Lean Zone® Production Methodologies, una simulación de fabricación celular, se ha vendido a más de 28 países y es ampliamente utilizada por compañías Fortune 500 y otras grandes organizaciones, incluidas Bell Helicopter, Price Waterhouse Coopers, Lockheed-Martin, Black & Decker y Eastman- Kodak como herramienta vital de formación. Las metodologías de producción Lean Zone® ayudan a romper la resistencia natural de los empleados al cambio. Es una forma práctica y entretenida de introducir nuevos...

Lean Zone® Office puts participants to work in a fictional company where they experience change as a positive force by working to improve upon a traditional quotation process. Office processes are composed of individual tasks. These processes are generally developed over many years and normally contain steps that are no longer required. A lean office is one where each of these processes has been evaluated and streamlined for maximum efficiency. Wasted movement is eliminated by locating the...

Productivity decreases, but using the current assembly line to produce multiple products saves a large capital investment for the company. Within the simulation the old version of the airplane becomes a commodity and profits drop substantially, while airplanes with style modifications command higher prices. You can moderate a discussion about how relatively small changes can improve plant efficiency, reduce capital investment and improve employee attitude. The complete kit is only $165. We...